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Your Exclusive Look Inside Emirates' $150 Million 777 Retrofit

July 05, 2018
5 min read
Emirates 777-200LR Retrofit Exclusive
Your Exclusive Look Inside Emirates' $150 Million 777 Retrofit
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Emirates is known for operating one of the world's most advanced airport terminals, at Dubai International Airport (DXB). The world's largest fleet of Airbus A380s pulls right up to the world's longest (and possibly largest) first-class lounge, which happens to be just a few miles from the world's tallest building, the world's largest mall and the world's largest indoor amusement park. If everything is bigger in Texas, it's absolutely larger than life in Dubai.

But as impressive as Dubai International may seem to those passing through it, there's far more happening behind the scenes than the casual traveler can imagine. I was offered an exclusive opportunity to pass through DXB's heavily guarded checkpoint for a tour of Emirates Engineering, the airline's enormous 136-acre technical operations facility.

The occasion of my visit was an inside look at Emirates' retrofit process: The carrier's fleet of 10 Boeing 777-200LRs is currently undergoing a comprehensive refresh, at a total cost of some $150 million. The LRs are the smallest and longest-range planes flown by Emirates.

Emirates' second 777-200LR undergoes a retrofit in Dubai. Photo by Zach Honig.

One renovated aircraft has been flying since March, when it launched on Emirates' route between Dubai and Fort Lauderdale (FLL). The second wide-body Boeing was making its way through the process when I arrived for my tour at the end of May.

A "star" lighting effect is installed in the business-class cabin. Photo by Zach Honig.

Emirates Engineering completely stripped the aircraft, removing everything but the cockpit and some elements of the crew rest.

All 266 seats were yanked out, and then the real work began, with technicians working to upgrade electrical systems and wiring, update the galleys and lavatories and even raise the ceiling height in the business-class cabin by eliminating the center bins.

A toilet after being removed from the aircraft. Photo by Zach Honig.

In total, there are more than 2,700 total components to manage as part of each retrofit.

Ventilation ducts and ceiling panels are just some of the components being replaced. Photo by Zach Honig.

With an entirely new two-cabin configuration, the airline decided not to reinstall the eight first-class seats on this long-range subfleet — instead, all 10 777-200LRs will offer 38 business-class seats in a 2-2-2 arrangement, with lie-flat beds and two extra inches of width compared to the 2-3-2 seats installed on the airline's new 777-300ERs. (It still won't be an industry-leading 1-2-1 business class.)

Emirates installed brand-new lie-flat business seats on its 777-200LR. Photo by Zach Honig.

Economy will maintain the dense 3-4-3 configuration, but the seat count will jump from 216 to 264, with the extra space coming from those eight scrapped first-class seats.

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The installation of in-flight entertainment software shortly after re-installing the economy section. Photo by Zach Honig.

While the first retrofit took 55 days to complete, engineers were able to trim that time to just 35 days for the second plane, having made numerous tweaks after processing the first -200LR.

The second retrofit took just over a month to complete. Photo by Zach Honig.

With this second aircraft complete, Emirates is offering lie-flat seats between Dubai and Santiago, Chile (SCL), with the inaugural taking place today, July 5.

Then, later this summer, the airline should be able to offer lie-flat business seats on all of its Fort Lauderdale flights, which operate five days per week.

Emirates' new 777-200LR business class. Photo by Zach Honig.

Note that you'll still get the angle-flat seats in biz on dates where first class is available to book, so choose wisely.

Emirates' old angle-flat seats will continue flying until the retrofit is complete. Photo by Emily McNutt.

Itineraries originating in the US are priced starting at $5,800 round-trip in business class or $900 round-trip in coach.

The easiest way to book award flights is through Alaska Mileage Plan, with economy seats available most days for 42,500 miles (+$20) each way.

Business class will run you 82,500 miles in each direction — not a bad deal when you consider the high nonstop paid fares, at least in the business cabin.

For more on Emirates business class and the 777-200LR, see:

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Apply for American Express® Gold Card
at American Express's secure site
Terms & restrictions apply. See rates & fees
Best for dining at restaurants
TPG Editor‘s Rating
4 / 5
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Rewards Rate

4XEarn 4X Membership Rewards® points per dollar spent on purchases at restaurants worldwide, on up to $50,000 in purchases per calendar year, then 1X points for the rest of the year.
4XEarn 4X Membership Rewards® points per dollar spent at US supermarkets, on up to $25,000 in purchases per calendar year, then 1X points for the rest of the year.
3XEarn 3X Membership Rewards® points per dollar spent on flights booked directly with airlines or on AmexTravel.com.
2XEarn 2X Membership Rewards® points per dollar spent on prepaid hotels and other eligible purchases booked on AmexTravel.com.
1XEarn 1X Membership Rewards® point per dollar spent on all other eligible purchases.
  • Intro Offer

    As High As 100,000 points. Find Out Your Offer.
  • Annual Fee

    $325
  • Recommended Credit

    Excellent to Good

Why We Chose It

There’s a lot to love about the Amex Gold. It’s a fan favorite thanks to its fantastic bonus-earning rates at restaurants worldwide and at U.S. supermarkets. If you’re hitting the skies soon, you’ll also earn bonus Membership Rewards points on travel. Paired with up to $120 in Uber Cash annually (for U.S. Uber rides or Uber Eats orders, card must be added to Uber app and you can redeem with any Amex card), up to $120 in annual dining statement credits to be used with eligible partners, an up to $84 Dunkin’ credit each year at U.S. Dunkin Donuts and an up to $100 Resy credit annually, there’s no reason that foodies shouldn’t add the Amex Gold to their wallet. These benefits alone are worth more than $400, which offsets the $325 annual fee on the Amex Gold card. Enrollment is required for select benefits. (Partner offer)

Pros

  • 4 points per dollar spent on dining at restaurants worldwide and U.S. supermarkets (on the first $50,000 in purchases per calendar year; then 1 point per dollar spent thereafter and $25,000 in purchases per calendar year; then 1 point per dollar spent thereafter, respectively)
  • 3 points per dollar spent on flights booked directly with the airline or with amextravel.com
  • Packed with credits foodies will enjoy
  • Solid welcome bonus

Cons

  • Not as useful for those living outside the U.S.
  • Some may have trouble using Uber and other dining credits
  • You may be eligible for as high as 100,000 Membership Rewards® Points after you spend $6,000 in eligible purchases on your new Card in your first 6 months of Card Membership. Welcome offers vary and you may not be eligible for an offer. Apply to know if you’re approved and find out your exact welcome offer amount – all with no credit score impact. If you’re approved and choose to accept the Card, your score may be impacted.
  • Earn 4X Membership Rewards® points per dollar spent on purchases at restaurants worldwide, on up to $50,000 in purchases per calendar year, then 1X points for the rest of the year.
  • Earn 4X Membership Rewards® points per dollar spent at US supermarkets, on up to $25,000 in purchases per calendar year, then 1X points for the rest of the year.
  • Earn 3X Membership Rewards® points per dollar spent on flights booked directly with airlines or on AmexTravel.com.
  • Earn 2X Membership Rewards® points per dollar spent on prepaid hotels and other eligible purchases booked on AmexTravel.com.
  • Earn 1X Membership Rewards® point per dollar spent on all other eligible purchases.
  • $120 Uber Cash on Gold: Add your Gold Card to your Uber account and get $10 in Uber Cash each month to use on orders and rides in the U.S. when you select an American Express Card for your transaction. That’s up to $120 Uber Cash annually. Plus, after using your Uber Cash, use your Card to earn 4X Membership Rewards® points for Uber Eats purchases made with restaurants or U.S. supermarkets. Point caps and terms apply.
  • $84 Dunkin' Credit: With the $84 Dunkin' Credit, you can earn up to $7 in monthly statement credits after you enroll and pay with the American Express® Gold Card at U.S. Dunkin' locations. Enrollment is required to receive this benefit.
  • $100 Resy Credit: Get up to $100 in statement credits each calendar year after you pay with the American Express® Gold Card to dine at U.S. Resy restaurants or make other eligible Resy purchases. That's up to $50 in statement credits semi-annually. Enrollment required.
  • $120 Dining Credit: Satisfy your cravings, sweet or savory, with the $120 Dining Credit. Earn up to $10 in statement credits monthly when you pay with the American Express® Gold Card at Grubhub, The Cheesecake Factory, Goldbelly, Wine.com, and Five Guys. Enrollment required.
  • Explore over 1,000 upscale hotels worldwide with The Hotel Collection and receive a $100 credit towards eligible charges* with every booking of two nights or more through AmexTravel.com. *Eligible charges vary by property.
  • No Foreign Transaction Fees.
  • Annual Fee is $325.
  • Terms Apply.