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Help! My airplane was fixed with duct tape!

Dec. 02, 2019
3 min read
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Help! My airplane was fixed with duct tape!
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It looks like duct tape, but it's not duct tape, and it's sometimes found on airplanes, where passengers have been known to snap photos of it just prior to flight. And usually, their reactions on social media are outraged: Why would an airline fix a plane with tape? Isn't it dangerous?

Then predictably, an image of its use flies around Twitter or Instagram, like this:

But it's not duct tape. It's called speed tape. And it isn't a danger.

This tape is perfectly acceptable and standard practice in airline maintenance, where it can be used for temporary cosmetic fixes or in a bid to improve aerodynamic efficiency on a damaged part. It's not cheap, either; this super-tape costs around $400 for a four-inch wide roll.

It's called speed tape because, when applied, it will adhere to an airplane wing traveling very fast through the air. It can withstand temperatures ranging from -65°F to 600°F, and has a cloth layer covered by aluminum foil with a super-strong silicone adhesive, making it thicker than duct tape. It's made by a number of manufacturers, such as 3M.

Speed tape was recently deployed, for example, on a brand new Virgin Atlantic A350 aircraft that struck a bird during flight testing. Unsightly, but barely noticeable and inconsequential to the operation of the aircraft.

A bit of speed tape applied to a new Virgin Atlantic A350 aircraft. Image by the author.

"The publicity around speed tape is unwarranted," said Chris Brady, an airline captain in Europe and the founder of Boeing 737 Technical Site.

That's why airlines will try to avoid speed tape: because of the negative social media mentions and PR alone.

"The manufacturer's maintenance manual will approve certain uses of speed tape. There's a vetting process," Brady said, noting that any reputable airline will follow these rules or face consequences.

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In 2002, United Airlines was fined for improper use of speed tape by a maintenance worker — likely an oversight rather than intentional misuse. At the time, United said it would contest the fine. In another example, a Ryanair flight was forced to turn around mid-flight when speed tape applied to a flight deck window came undone. The speed tape was applied to cover sealant on the window, to allow the sealant, applied just before flight, to cure. The seal and the speed tape did not bear structural loads; each were applied for aerodynamic efficiency. Unfortunately for the airline and the flying public, poor and sensationalized reporting of the incident did not help the reputation of this super tape.

For his part, Brady said he sees speed tape on his aircraft about once every three months, when he conducts the customary preflight walk-around. And if the captain does not worry about it, then neither should passengers.

Mike Arnot is the founder of Boarding Pass NYC, a New York-based travel brand, and a marketing consultant to airlines, none of which appear in this article.

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Why We Chose It

There’s a lot to love about the Amex Gold. It’s a fan favorite thanks to its fantastic bonus-earning rates at restaurants worldwide and at U.S. supermarkets. If you’re hitting the skies soon, you’ll also earn bonus Membership Rewards points on travel. Paired with up to $120 in Uber Cash annually (for U.S. Uber rides or Uber Eats orders, card must be added to Uber app and you can redeem with any Amex card), up to $120 in annual dining statement credits to be used with eligible partners, an up to $84 Dunkin’ credit each year at U.S. Dunkin Donuts and an up to $100 Resy credit annually, there’s no reason that foodies shouldn’t add the Amex Gold to their wallet. These benefits alone are worth more than $400, which offsets the $325 annual fee on the Amex Gold card. Enrollment is required for select benefits. (Partner offer)

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  • Packed with credits foodies will enjoy
  • Solid welcome bonus

Cons

  • Not as useful for those living outside the U.S.
  • Some may have trouble using Uber and other dining credits
  • You may be eligible for as high as 100,000 Membership Rewards® Points after you spend $6,000 in eligible purchases on your new Card in your first 6 months of Card Membership. Welcome offers vary and you may not be eligible for an offer. Apply to know if you’re approved and find out your exact welcome offer amount – all with no credit score impact. If you’re approved and choose to accept the Card, your score may be impacted.
  • Earn 4X Membership Rewards® points per dollar spent on purchases at restaurants worldwide, on up to $50,000 in purchases per calendar year, then 1X points for the rest of the year.
  • Earn 4X Membership Rewards® points per dollar spent at US supermarkets, on up to $25,000 in purchases per calendar year, then 1X points for the rest of the year.
  • Earn 3X Membership Rewards® points per dollar spent on flights booked directly with airlines or on AmexTravel.com.
  • Earn 2X Membership Rewards® points per dollar spent on prepaid hotels and other eligible purchases booked on AmexTravel.com.
  • Earn 1X Membership Rewards® point per dollar spent on all other eligible purchases.
  • $120 Uber Cash on Gold: Add your Gold Card to your Uber account and get $10 in Uber Cash each month to use on orders and rides in the U.S. when you select an American Express Card for your transaction. That’s up to $120 Uber Cash annually. Plus, after using your Uber Cash, use your Card to earn 4X Membership Rewards® points for Uber Eats purchases made with restaurants or U.S. supermarkets. Point caps and terms apply.
  • $84 Dunkin' Credit: With the $84 Dunkin' Credit, you can earn up to $7 in monthly statement credits after you enroll and pay with the American Express® Gold Card at U.S. Dunkin' locations. Enrollment is required to receive this benefit.
  • $100 Resy Credit: Get up to $100 in statement credits each calendar year after you pay with the American Express® Gold Card to dine at U.S. Resy restaurants or make other eligible Resy purchases. That's up to $50 in statement credits semi-annually. Enrollment required.
  • $120 Dining Credit: Satisfy your cravings, sweet or savory, with the $120 Dining Credit. Earn up to $10 in statement credits monthly when you pay with the American Express® Gold Card at Grubhub, The Cheesecake Factory, Goldbelly, Wine.com, and Five Guys. Enrollment required.
  • Explore over 1,000 upscale hotels worldwide with The Hotel Collection and receive a $100 credit towards eligible charges* with every booking of two nights or more through AmexTravel.com. *Eligible charges vary by property.
  • No Foreign Transaction Fees.
  • Annual Fee is $325.
  • Terms Apply.